On an automated production line, one ceramic embryo after another is transported to the corresponding position by the drive belt. After receiving the induction, several robots located outside the drive belt immediately adjust the joint arms to align with the ceramic embryo for glaze spraying. Accompanied by a hiss sound, the glaze spraying process is instantaneous

Done. This is what the reporter saw in Hengjie sanitary ware glaze spraying workshop recently. This flexible production line for glaze spraying robots in ceramic sanitary ware industry, jointly developed by Chaoshan enterprises and Guangdong Institute of automation, has entered the final stage of pilot test and is expected to be realized in one month

Medium batch trial production.

In order to promote the transformation, upgrading and innovative development of Chaoshan's traditional industries, in May last year, Chaoshan science and Technology Bureau signed a framework agreement on jointly promoting industry university research cooperation with Guangdong Institute of automation. Meanwhile, Guangdong Institute of automation also signed a framework agreement with Hengjie sanitary ware and other two enterprises

Enterprise institute industry university research cooperation agreement. The launch of this flexible production line for glaze spraying robots in the ceramic bathroom industry is a major achievement of the above industry university research cooperation agreement.

On the spot of the glaze spraying workshop, engineers from Guangdong Institute of automation and technicians from enterprises stood aside, carefully observed the working dynamics of the robot, and combined with the finished products after firing, set up influencing machines such as robot trajectory, glaze parameters and glaze spraying system parameters

Adjust the factors affecting the glaze spraying process to achieve the best effect. At present, the production line has completed phased progress, and the robot glazing process and various special machines are stepping up debugging, which will soon enter the trial production stage.

It is understood that this production line is the first in China to realize the whole process of spraying glaze, including pipes, water tanks, water rings, external surfaces and Zhijie glaze. It adopts the working mode of multiple 6-joint industrial robots, and is equipped with a special transplanting and positioning machine and an automatic

The special machine for moving the cover of the drain tank, the special machine for pipe glazing, the special machine for wiping the bottom and the intelligent special machine are very suitable for the production of the sanitary ware industry. According to the application accounting in the early stage of the enterprise, the monthly salary of a skilled glazier is between 6000 and 8000 yuan. According to the estimation, the production line

After putting into trial production, the production efficiency will be increased by 80%, the number of employees will be reduced by 70%, and the pass rate will be increased by 10%. The salary expenditure of millions of yuan can be saved for the enterprise every year, which greatly reduces the production cost of the enterprise.